Custom Blending of Anti-Scale, Anti-Corrosion & Anti-Algae Chemicals — Factory Pricing
For Cleaning and Maintenance of Cooling Towers, Boilers, Heat Exchangers, and Chillers
Runpar Co., Ltd. — specialists in Industrial Chemicals & Machinery Maintenance — provides custom-blended anti-scale, anti-corrosion, and anti-algae chemicals for cleaning and maintaining industrial water systems such as 🌡️ Cooling Towers, 🔥 Boilers, 🔄 Heat Exchangers, and ❄️ Chillers. We formulate to each plant’s real operating conditions to maximize cleaning performance, metal safety, and cost efficiency.
Highlights of Runpar’s Chemical Blending Service
1. Tailor-Made Formulas for Each Plant
Every facility has different water quality and operating regimes. Runpar designs plant-specific blends matched to water chemistry and construction materials (e.g., steel, copper, aluminum, stainless steel).
Results:
✅ Maximum reduction of scale
✅ Lower corrosion rates
✅ Effective control of algae/biofilm
✅ Longer service life for cooling and boiler assets
2. High-Performance Active Ingredients
Runpar uses premium-grade actives comparable to global benchmarks, selecting components that perform in the field and minimize environmental impact, such as:
Chemical Group
Example Actives
Primary Function
Scale Inhibitor & Dispersant
HEDP, PBTC, PAA, AA/AMPS
Prevent crystal formation and surface deposition
Corrosion Inhibitor
Molybdate, Nitrite, Phosphate, Benzotriazole
Protect metals from rust/corrosion
Biocide / Biodispersant
Isothiazolinone, DBNPA, THPS, Non-ionic surfactant
Kill microorganisms and remove algae/biofilm
Oxygen Scavenger
Sodium sulfite, DEHA, Carbohydrazide
Remove dissolved O₂ to prevent boiler corrosion
pH Stabilizer
NaOH / H₂SO₄ / Borate buffer
Maintain proper system pH
3. Manufactured to Industrial Standards (ISO / GHS / SDS)
- Produced under GHS safety framework
- Complete Safety Data Sheets (SDS)
- Thai–English labels and instructions
- Batch control to ensure consistent formulation every lot
- QC prior to delivery: pH, active %, density, conductivity, stability tests
4. Coverage Across All Plant Systems
System
Application
Outcome with Runpar Chemicals
Cooling Tower
Anti-scale, anti-corrosion, anti-algae
Cleaner circuits; improved heat transfer
Boiler
Anti-scale and anti-oxidation in boilers
Energy savings; reduced blowdown
Heat Exchanger
Remove limestone/iron deposits inside tubes
Higher heat-exchange efficiency
Chiller / Closed Loop
Corrosion protection in closed loops
Lower leakage risk and scale fouling
H3: “Actives–Functions–Typical Dosages” for Anti-Scale (Scale), Anti-Corrosion (Corrosion), and Anti-Biofouling (Biofouling) — across Cooling Towers, Boilers, Heat Exchangers, and Chilled/Closed Loops
Overview of Active Chemistries
1) Scale Inhibition & Dispersion
Phosphonates: HEDP, ATMP, PBTC
Polymers: PAA, AA/AMPS, MA/AA, HPA, PMA
Zinc salts (Zn²⁺)
Silicate / Stabilized silicate (often in closed/chilled loops)
2) Corrosion Inhibitors
Orthophosphate/Polyphosphate (open recirculating): form phosphate films on steel
Molybdate (MoO₄²⁻) (popular in closed/chilled loops)
Nitrite (NO₂⁻) (closed/chilled loops only, no Cl/Br)
Azoles for copper alloys: Benzotriazole (BTA), Tolyltriazole (TTA)
Filming amines (FFPA) for condensate/steam: ODA/ODA blends, Octadecylamine
3) Biocides / Biodispersants (Algae, Bacteria, Biofilm)
Oxidizing: Sodium hypochlorite, Stabilized bromine (NaBr+oxidant), BCDMH, Chlorine dioxide
Non-oxidizing (rotate with oxidizing):
Biodispersants/Wetting agents: disturb biofilm; improve biocide contact
4) pH/Alkalinity/Oxygen Control
pH Up/Down (Cooling Tower): NaOH (20–50%), H₂SO₄ (30–98%)
Oxygen scavengers (Boiler/Closed): Sodium sulfite (catalyzed), DEHA, Carbohydrazide, Erythorbate
System-Specific Guidance
A) Cooling Towers (Open Recirculating)
Baseline all-organic/Low-P package — example single-product composition:
- PBTC 5–10% (threshold antiscalant)
- HEDP/ATMP total 3–8% (scale + mild corrosion aid)
- AA/AMPS or PAA 20–35% (dispersant/antiscalant)
- Azole (BTA/TTA) 0.5–2% (copper protection)
- Zinc (as Zn²⁺) 0.5–2% (optional; drop for P-free/metal-free)
- Tracer (PTSA/fluorescent) 5–20 ppm in use solution for dose monitoring
Initial dose: 50–150 ppm (as product) to achieve 3–8 ppm actives (phosphonate + polymer) in bulk water.
In parallel:
- Oxidizing biocide (Cl/Br/BCDMH/ClO₂): maintain 0.2–0.8 ppm residual or ORP 650–800 mV
- Non-oxidizing biocide (e.g., Isothiazolinone 1.5/3.0% or DBNPA 20%): shock 50–150 ppm 1–2×/week
- Biodispersant: 5–20 ppm weekly when biofilm observed
- pH control using NaOH or H₂SO₄ per LSI/scale–corrosion risk
Environmental note: Many sites restrict phosphorus — favor Low-P or P-free programs (lower/no phosphonate; use copolymers/PBTC) and Metal-free (no Zn) to meet effluent limits.
B) Boilers (Steam Generators)
Low–Medium Pressure Programs (≤40–60 barg) — Boiler Water
- Phosphate: TSP/DSP for Ca/Mg precipitation control (soft sludge)
- Polymer dispersant: PAA/AA-AMPS 5–20% in product to prevent scale/carryover
- Alkalinity builders: NaOH/Na₂CO₃ to keep boiler water pH 10.5–11.8 (per pressure/materials)
- O₂ scavenger: Catalyzed sodium sulfite 20–38% — maintain 20–60 ppm residual (low pressure)
- Antifoam: Silicone emulsion 10–30% — as required
Condensate/Steam:
- Neutralizing amines: Morpholine, Cyclohexylamine, DEAE — adjust condensate pH 8.3–9.2
- Filming amines (FFPA/ODA blends): passivate condensate/steam lines; reduce CO₂ corrosion
Higher pressures: reduce/avoid sulfite; switch to DEHA/Carbohydrazide/Erythorbate; avoid EDTA/NTA; use phosphate-polymer or AVT/OT per OEM/power-plant standards.
C) Closed Cooling / Chilled Water (Closed Loops)
Classic Nitrite–Borate–Molybdate + Azole Program
- Nitrite: 300–1200 ppm as NO₂⁻ (do not use with chlorine/bromine)
- Molybdate: 50–250 ppm as primary or supplemental film inhibitor
- Borate: buffering/corrosion suppression (maintain pH 8.5–10.0)
- Silicate: protective film on ferrous metals in some formulas
- Azole (BTA/TTA): 0.5–3 ppm active for copper/brass protection
- Biocide: Non-oxidizing (isothiazolinone, THPS, glutaraldehyde) 20–100 ppm periodically; shock if high counts
- Glycol loops: 25–50% EG/PG + inhibitor package (e.g., nitrite–silicate–azole) adapted to Al, Cu, Fe
D) Heat Exchanger Cleaning (Scale/Rust/Foulant Removal)
Acid descalers
- General/safer: Sulfamic 5–10%, Citric 5–10% + Inhibitor 0.2–1% + surfactant/wetter
- Heavy carbonate scale: Inhibited HCl 5–10% + appropriate corrosion inhibitor + indicator (titration/pH shift)
- Stainless/Aluminum: Citric/Phosphoric with Al-safe inhibitor (avoid HCl/HF)
Rust cleaning / Passivation
- Phosphoric 5–15% + inhibitor + surfactant (convert rust to ferric phosphate)
- Tannic acid (rust converter) as an option
Process steps: Alkaline degrease → Rinse → Neutralize (0.5–1% NaOH/Na₂CO₃) → Passivation shot (e.g., sodium nitrite + borate 500–800 ppm for steel) after acid clean
Safety: Always include a suitable acid inhibitor, control temperature/time/flow velocity, verify compatibility with elastomers/gaskets, and handle wastewater per regulations.
Note: These are general design ranges — adjust to water quality (Ca, M-alk, SiO₂, TDS), COC, temperature, materials, environmental rules, and site test results.
A. Cooling Tower — All-Organic (Low-P/No-Zn)
- PBTC 8%
- HEDP 5%
- AA/AMPS copolymer (40% solids) 30%
- PAA (50% solids) 10%
- TTA (tolyltriazole 50%) 2% (~1% active)
- Tracer (PTSA) 0.1%
- Water/solvent/stabilizers to balance
Initial dose: 80–120 ppm (as product) targeting ~6–8 ppm total actives
B. Closed/Chilled Loop — Nitrite/Molybdate Blend
- Sodium nitrite 25%
- Sodium molybdate 10%
- Sodium borate 5%
- Silicate 3%
- Tolyltriazole 1% (active)
- Surfactant/Wetter 0.2%
Initial charge: 1–2% v/v of system volume, then maintain NO₂⁻ 600–800 ppm, Mo 100–150 ppm
C. Boiler — Phosphate/Polymer & Sulfite (Low–Medium Pressure)
- Sodium phosphate (TSP/DSP mix) 15% (as PO₄³⁻)
- PAA (50%) 10%
- NaOH 5% (buffer/alkalinity)
- Catalyzed sodium sulfite 25% (or separate O₂ scavenger product)
Targets: PO₄³⁻ 20–50 ppm, Sulfite 20–60 ppm, pH 10.5–11.8 per OEM
D. Biocides (Non-Oxidizing — Rotate)
- Isothiazolinone “1.5/3.0” (1.5–3.0% active in product) → 50–150 ppm (slug)
- DBNPA 20% → 50–100 ppm (2–4 h contact)
- Glutaraldehyde 20–25% → 50–150 ppm (depends on biofilm)
- THPS 50–75% → 50–200 ppm (effective vs. SRB/MIC in closed loops)
Water-Quality Control Targets
- Cooling Towers (typical): pH 7.5–8.5, conductivity per COC, balanced Ca-hardness/alkalinity to limit LSI, free halogen 0.2–0.8 ppm or ORP 650–800 mV, low SS/Fe, azole residual 0.5–1.5 ppm after dosing
- Boilers: per pressure/materials — TA/PA, PO₄³⁻, very low Fe/Cu in steam, DO in ppb
- Closed/Chilled: pH 8.5–10.0, NO₂⁻ 300–1200 ppm (if used), Mo 50–250 ppm, azole top-ups after drains/repairs, MIC monitoring
Material / Environmental / Operational Cautions
1.Copper/Yellow metals: ensure azole is present; avoid excessive Cl₂/Br₂ near Cu HX (no harsh shocks)
2.Aluminum: beware high pH and strong oxidizers — choose Al-safe programs
3.Effluent limits: minimize P, Zn, AOX — consider P-free / Zn-free / non-halogen programs
4.Acid cleaning: always use inhibitor, spot-test first, isolate from Al/Cu if using HCl, ensure neutralization + passivation
5.Safety: PPE, ventilation, dosing pumps, ORP/pH interlocks, secondary containment, complete GHS labels/SDS
Formula Design & On-Site Dosing Checklist (for Runpar Team)
- Analyze make-up/CT/boiler/closed waters (Ca, Mg, M-Alk, T-Alk, pH, TDS, Cl⁻, SO₄²⁻, SiO₂, Fe/Mn, DO)
- Calculate COC/LSI/RSI/SI to set phosphonate–polymer balance
- Choose Low-P / P-free if P-restricted; remove Zn where metals are limited in effluent
- Specify two biocides (oxidizing + non-oxidizing) plus biodispersant for biofilm control
- Prepare SOPs for dosing/startup/passivation/acid clean/rinse/neutralize
- Install online pH/ORP/conductivity, PTSA tracer monitoring; log weekly at minimum
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